Skid-Mounted Chemical Dosing System
Updated: 2022-08-11
Standard skid-mounted chemical dosing package integrating metering pumps (1 L/h to 10000 L/h, 0.3 MPa to 30 MPa, ±1% accuracy), solution tanks, agitators, safety and back-pressure valves and PLC control, with corrosion-resistant materials for oilfield, petrochemical, power and municipal water treatment duties.
Selection support
- Share flow rate, pressure, medium, temperature and material requirements.
- We can support pump selection, dosing package configuration and spare parts matching.
- Detailed English datasheets and quotations are available for priority models on request.
Technical details
Overview of the Dosing System
According to the requirements of the process flow, metering pumps, solution tanks, agitators, level gauges, safety valves, back-pressure valves, pressure gauges, filters, pulsation dampers, piping and valves are assembled on a common base frame to form a dosing system capable of storing and dosing chemical solutions. The dosing system can be operated manually or controlled automatically; automatic control is achieved by various sensors, controllers, transmitters, stroke-positioning motors, frequency converters, PLCs and other electrical and instrumentation devices. Depending on the corrosive characteristics of the medium, a variety of corrosion-resistant materials are available, such as carbon steel (rubber-lined carbon steel), stainless steel and non-metallic materials (PE, PVC, PP). The dosing system features a compact structure, small size, simple installation and easy operation, and can be made fixed or mobile according to customer requirements.
Main Components of the Dosing System
- Metering pump: the metering pump is the device that doses the chemical solution in precise quantities within the dosing system. Flow rate ranges from 1 L/h to 10000 L/h and pressure from 0.3 MPa to 30 MPa. The metering accuracy can reach ±1%.
- Solution tank: used to store the solution.
- Agitator: mixes the solution uniformly, preventing stratification and sedimentation.
- Safety valve: prevents overpressure from damaging the system and equipment.
- Back-pressure valve: improves the metering accuracy of the pump under low system pressure.
- Filter: filters the medium at the metering pump inlet to prevent impurities from clogging the pump.
- Pulsation damper: smooths the pulsation at the pump inlet and outlet, improves the pump's suction performance, increases metering accuracy and reduces vibration of the system and piping.
Applications
| Oilfield and offshore platforms | Natural gas |
| Oilfield ASP (alkali-surfactant-polymer) injection dosing system (for mixing and conveying alkali, surfactant and high-viscosity polymer) | Antifreeze dosing system (methanol, ethylene glycol) Scale-inhibitor dosing system |
| Petrochemical | |
| Atmospheric and vacuum distillation Demulsifier dosing system Delayed coking Active-converter dosing system Wax-oil hydrogenation Antioxidant injection dosing system Catalytic cracking, hydrocracking, coking Passivator injection dosing system Slurry-oil scale-inhibitor dosing system Diesel, gasoline and jet-fuel hydro-upgrading Corrosion-inhibitor dosing system | Antioxidant dosing system Continuous reforming Pre-hydrogenation sulfur-injection dosing system Naphtha fractionation column corrosion-inhibitor dosing system Ethylene, polypropylene, polyethylene C2 hydrogenation catalyst dosing system Methanation catalyst dosing system Styrene extraction unit Polymerization-inhibitor injection dosing system |
| Coal chemical | Power industry |
| Grease-inhibitor dosing system Reaction-compressor polymerization-inhibitor dosing system Deoxygenizer dosing system Depropanizer polymerization-inhibitor dosing system | Boiler dosing Ammonia dosing system Condensate polishing Acid dosing system Circulating-water treatment Organic-sulfur dosing system Wastewater treatment Organic-sulfur dosing system |
| Papermaking industry | Steel and mining industry |
| Brightener dosing system Reinforcing-agent dosing system Waterproofing-agent dosing system Filler dosing system Release-agent dosing system | Blast-furnace gas scrubbing water Sulfuric-acid dosing system Cold-rolling pickling wastewater Hydrochloric-acid dosing system Coking Trisodium-phosphate dosing system Water supply, circulating water and reclaimed-water treatment Polyacrylamide (PAM) dosing system Boiler dosing Aqueous-ammonia dosing system |
| Municipal and industrial water treatment | |
| Municipal water purification Inorganic-flocculant dosing system Organic-flocculant dosing system Municipal sewage Corrosion-inhibitor dosing system Scale-inhibitor dosing system | Industrial sewage Oilfield wastewater treatment Viscosity-control agents (such as clay) Dyeing, printing and papermaking sewage treatment Coagulant — poly-aluminum chloride Coal-mine and coking sewage treatment Polyacrylamide (PAM) preparation and dosing system Poly-aluminum chloride (PAC) preparation and dosing system |
Success Stories
| Project: Oilfield (Liaohe Oilfield Special Oil Company) — viscosity-reducer dosing system |
| Project: Liaohe Oilfield Shuang-6 gas-field oil recovery and the Qinhuangdao–Shenyang natural-gas pipeline supporting gas-storage project — methanol and ethylene glycol injection dosing system |
| Project: Yisheng Dahua Petrochemical Co., Ltd. 1.5-million-tonne/year PTA revamp and expansion project — corrosion-inhibitor dosing system |
| Project: PetroChina Liaoyang Petrochemical Branch 1.4-million-tonne/year continuous reforming and disproportionation combined unit — pre-hydrogenation sulfur-injection dosing system |
| Project: PetroChina Sichuan Petrochemical 10-million-tonne/year refining and 0.8-million-tonne/year ethylene refining-petrochemical integration project — scale-inhibitor dosing system |
| Project: Daqing Sanju Energy Purification Co., Ltd. styrene extraction unit — polymerization-inhibitor dosing system |
| Project: Daqing Zhongyin Water Plant revamp project and Daqing Oilfield water advanced-treatment project — potassium permanganate preparation and dosing system |
| Project: Guangdong Petrochemical 20-million-tonne/year heavy-crude processing project, sewage treatment plant pilot project — ammonium-salt dosing system |
| Project: Dalian Sandaogou Water Purification Plant water-supply system revamp and expansion — water-purification works (Lot D19) — flocculant (PAM) preparation and dosing system |
| Project: Jilin Jianlong Iron & Steel Co., Ltd. production-wastewater pH adjustment project — sulfuric-acid dosing system |
| Project: Taishan Thermal Power Co., Ltd. reclaimed-water pretreatment sodium-hypochlorite system project — sodium-hypochlorite dosing system |
| Project: Mudanjiang Hengfeng Paper T3 project — defoamer dosing system |